Spiral Systems Products

Spirals are designed to use your vertical height  vs. linear area in order to save floor space.
For example you can install over 1800’ of 40” wide belting in a space 30’ x 30’ x 20’ high without one transfer except at the point of product entering and product exiting the spiral

We manufacture and design custom solutions to overcome:

• Space constraints

• Price and affordability constraints  (turn-key refurbished systems)

• Production constraints (don’t let your spiral be your bottleneck)

• Time constraints (we can deliver and install systems faster than anyone in the industry)

Flow of product with the ability to run todays needs or the SKU’s in your future some of our systems have been running over 20 years and are still producing millions of pound of product every year.

We bring all aspects of Systems Design including handling all products going into and exiting the spiral in order to maximize efficient loading , so from the end of your process makeup line to your packaging line we can design, build, and install a “Turn Key Solution”

Spiral Systems is an industry leader in innovation. With several patent applications pending for our solutions, we bring some of the brightest, most experienced minds to work on process challenges. Our goal is to maintain the most efficient systems for our customers, and when new and innovative products arise, we'll help to update their systems to further increase output.

• Spiral systems for mass or single file accumulation
• Less floor space than alpines
• Elimination of grippers, vacuum
• Bi-Directional vertical system takes up less floor space
• Modular construction for ease of installation
• Total elimination of line pressure
• Controls for product flows to maximize throughput
• Maintain product orientation on non round containers
• All wash down components for high sanitary areas
• Elimination of change over parts for different products
• Infeed and discharge conveyors to ensure proper product transfers
• First In/First Out System in a small footprint

Elevators/Lowerators

• Spirals systems for both raw product and containers
• Quick elevation changes in a small footprint size
• Modular constructed for ease of installation
• 3 day installation times
• Wide variety of belts including modular plastic for higher speeds, lower weight and less friction
• Transfers into/out of the spiral to ensure proper product orientation and flow
• All wash down components for high sanitation areas

Conveying

• Associated infeed/discharge conveyors to the spiral
• Specially designed tangential infeeds for spirals
• Knife edge conveyors for transfers of delicate products
• Wide variety of belts including modular plastic for longer belt life, less friction, higher strength, less noise and reduction of drives
• All wash down components for high sanitation areas
• Specially designed curves which save floor space

Spiral Rebuilds

• Assistance in rebuilding existing spirals at your plant site
• Total rebuilds of used spirals at our facility

Troubleshooting

• Expert Assistance in evaluating belt problems on a spiral
• Technical help with refrigeration issues when products come out to hot
• Technical help with refrigeration issues as they relate to Ammonia or Freon installations
• Assistance in choosing the best type belt (not the manufacture) for a given project
• Technical help in solving product transfer issues.

• Complete freezing systems including high side, using either Ammonia or Freon
• Low side spiral system only, including spiral, coils, fans, enclosure
• Spiral only including USDA construction, control panel, installation
• Wide variety of belting including modular plastic belts for non stick applications
• Installation on a complete turn key basis
• Proven horizontal air flow technology with variable speed fan control
• Improved quality of product as compared to rack systems
• Replacement of batch type freezing with continuous type
• Financing packages available
• Cost analysis programs to help you determine which method of freezing is best for you

• Complete refrigerated systems which can be converted to freezers at a later date
• Spiral system which includes coils, fans, enclosures
• Wide variety of belting including modular plastic belts for strength
• Installation
• Proven horizontal air flow technology

Ambient Coolers

• Spirals which can be converted to refrigerated coolers or freezers at a later date
• Wide variety of belts including modular plastic for elimination of lubrication, higher speeds, and non stick
• Modular construction for ease of installation
• 3 day installation times
• Financing packages available
• Belt cleaning systems
• Line layout assistance to ensure best use of floor space
• Used spirals
• Service to rebuild, relocate, reinstall existing spirals

• Spirals which eliminate metal to metal contact
• Modular construction for ease of installation
• 3-4 day installation times
• Belt cleaning systems
• Line layout assistance for depanning product
• Used spirals

• Spiral systems using refrigerated air, chilled water or evaporative cooling
• Complete systems including high side stand alone packages
• Modular units which take up less floor space
• Production capacities from 7000 lbs/hr to 100,000 lbs/hr
• Agitation systems to reduce dwell times
• Maintains product orientations for automatic packaging
• No transfers in the system

• Small footprint, dual spirals for pre cooling, then setting
• Conveyors to properly connect icing station to spirals
• Portable conveyors for icing/glazing
• Belt cleaning systems for spirals
• 4 day installation times
• Line layout assistance for limited space operations

• Complete systems including all controls and accessory conveyors
• Modular construction for ease of installation
• Process standards on controls of heat and humidity to within 2 degrees F
• Wide variety of belts including modular plastic for light weight and non stick
• Better quality products as compared to rack proofing
• All stainless steel construction eliminates pitting problems associated with Aluminum systems
• Product transfers which eliminate jam ups
• Product positioning control to eliminate board jam ups
• Smaller footprint size than others
• Direct proofing on a belt for applicable products

Dryers

• Complete systems including all controls, air handling and conveying systems to ensure a proper flow and product specification
• Elimination of racks and associated maintenance cost
• Reduction in labor content
• Reduction in process time as compared to batch type and racks
• Modular construction for ease of installation
• Reduction in floor space

Steamers

• Complete systems including all controls and process instrumentation to ensure product specifications.
• All Stainless Steel, USDA construction
• Belt cleaning systems
• CIP cleaning systems

Cookers

• Complete systems including controls and process instrumentation to ensure product specifications
• Modular construction for ease of installation
• High temperature components for continual spiral operation
• Spiral only, with design assistance for local supply of system
• Belt cleaning systems